Customization: | Available |
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After-sales Service: | Repair During Warranty Period |
Warranty: | 2 Years |
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The ASME Separation Equipment Ethanol-Water Distillation Column is designed for the efficient separation of ethanol and water through the process of distillation. Engineered to meet the rigorous standards set by the American Society of Mechanical Engineers (ASME), this distillation column ensures optimal performance, safety, and reliability in industrial applications.
Key Features:
High Efficiency Separation:
The distillation column is designed to achieve high-purity separation of ethanol from water, making it ideal for industries such as biofuel production, pharmaceuticals, and chemical manufacturing. The advanced internal structure, including precision-engineered trays or packing, ensures maximum contact between vapor and liquid phases, enhancing separation efficiency.
ASME Compliance:
Constructed in full compliance with ASME Boiler and Pressure Vessel Code (BPVC) standards, the distillation column guarantees safety and durability. The use of high-quality materials and rigorous testing procedures ensures that the equipment can withstand high pressures and temperatures, providing long-term reliability.
Customizable Design:
The distillation column can be customized to meet specific operational requirements, including varying capacities, feed compositions, and desired product purities. Options include different types of trays (sieve, valve, or bubble cap) or structured packing, depending on the application.
Energy Efficiency:
Incorporating advanced heat integration and energy recovery systems, the distillation column minimizes energy consumption, reducing operational costs. The design optimizes heat transfer and reduces thermal losses, contributing to a more sustainable and cost-effective operation.
Automated Control Systems:
The distillation column can be equipped with advanced process control systems, including PLC (Programmable Logic Controller) and DCS (Distributed Control System), for precise monitoring and control of the distillation process. This ensures consistent product quality and operational stability.
Corrosion Resistance:
Constructed from corrosion-resistant materials such as stainless steel or specialized alloys, the distillation column is capable of handling corrosive feedstocks, ensuring longevity and reducing maintenance requirements.
Scalability:
Whether for small-scale pilot plants or large-scale industrial operations, the distillation column is scalable to meet the needs of various production volumes. Modular design allows for easy expansion or modification as production demands evolve.
Applications:
Biofuel Production: Separation of ethanol from fermentation broths in biofuel manufacturing.
Pharmaceuticals: Purification of ethanol for use in pharmaceutical formulations.
Chemical Manufacturing: Separation and purification of ethanol in various chemical processes.
Beverage Industry: Production of high-purity ethanol for alcoholic beverages.
Technical Specifications:
Material: Stainless Steel (SS304, SS316), or specialized alloys
Design Pressure: Up to 150 psi (customizable)
Design Temperature: Up to 300°C (customizable)
Capacity: Ranging from 100 to 10,000 liters per hour (customizable)
Compliance: ASME BPVC Section VIII, Div. 1
Conclusion:
The ASME Separation Equipment Ethanol-Water Distillation Column represents the pinnacle of distillation technology, combining high efficiency, robust construction, and advanced control systems to deliver superior performance in ethanol-water separation. Its compliance with ASME standards ensures safety and reliability, making it the ideal choice for industries requiring precise and efficient distillation processes.