Synthetic Tailpipe Condensate Collection Tank Durable Condensate Collection Unit with High Performance in Chemical Processing

• Customization: Available
• After-sales Service: Repair During Warranty Period
• Warranty: 2 Years
• Model NO.: F2024702
• Function: Separation Pressure Vessel
• Application: Mixture
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Flammable/Toxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Design Pressure: 0.099MPa
• Certificate: ISO ASME
• Volume: 2 M³
• Working Medium: Dichloromethane / Water
• Transport Package: by Saddle/Steel Frame/Box, Others
• Specification: Customer Customization
• Trademark: Customer Customization
• Origin: Yangzhou
• Production Capacity: 500pieces/Year

Product Description

PRODUCT DESCRIPTION
Synthetic tailpipe condensate collection tank
The condensate collection tank is mainly used for safe condensate collection, gas-liquid separation, and subsequent treatment of condensate in the treatment of tail gas containing dichloromethane (DCM) and water, with the following specific applications and design points:
1. Core application
Condensate collection: The gaseous dichloromethane (boiling point 39.6°C) and water vapor in the tail gas are condensed to liquid state by condensing devices (e.g. condenser, low temperature coil) and collected in the tank to reduce the emission of harmful substances.
Gas-liquid separation: The separated gases (e.g. uncondensed VOCs, air) can go to subsequent treatment equipment (activated carbon adsorption, incineration, etc.), while the liquids are temporarily stored in the collection tank.
Media Separation and Recovery: Dichloromethane and water are stratified in the tank (DCM density 1.33 g/cm³, sinking; water in the upper layer), which is convenient for separate recovery or disposal.
2. Applicable working medium characteristics
Main components: Organic phase: dichloromethane (may contain traces of other halogenated hydrocarbons, dissolved organic matter).
Aqueous phase: may contain dissolved DCM (solubility approx. 1.3 g/100 mL water, be aware of azeotrope formation).
Potential Risks: DCM is volatile and toxic (carcinogenic), protect against leaks and fugitive emissions.
The mixture may corrode ordinary carbon steel (corrosion-resistant material required).
3. Supporting system recommendations
Front section condensation: need to cooperate with low temperature condenser (such as -10ºC~5ºC refrigerant) to improve DCM recovery rate.
Back-end treatment: If the aqueous phase contains residual DCM, it needs to be connected to wastewater pretreatment (vapor extraction, activated carbon filtration).
The gas phase is connected to the adsorption or incineration device to meet the standard discharge.
4. Precautions
Maintenance requirements: Regularly check the effect of phase separation and the sealing of the drain valve to prevent cross-contamination.
Clean the bottom of the tank of impurities that may be deposited (e.g., polymers, particulate matter).
Compliance: Comply with VOCs emission standards (e.g. China Comprehensive Emission Standards for Air Pollutants GB 16297).
The collection tank is the key transition equipment between organic solvent recovery and tail gas treatment, and needs to be customized according to DCM concentration, tail gas flow and other parameters, taking into account the safety, environmental protection and economic benefits.

Features and Benefits
High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality ensurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.
 

Name	Synthetic tailpipe condensate collection tank
Material	Carbon steel
Volumn	2.0m³
Weight	910kg

CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T

The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.

ANNUAL OUTPUT

YEAR	2017	2018	2019	2020	2021	2022	2023
Reactor	129	133	177	180	220	303	339
Heat Exchanger	119	132	153	210	260	375	452
Column	112	128	177	147	180	285	317
Storage Tank	95	150	162	142	203	300	556
Special Equipment	190	106	98	119	138	350	378
Annual Output	645	649	707	798	1001	1613	2042

TYPICAL APPLICATION AREA

COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, Jiangsu Province, China, just four-hour driving away from Shanghai Airport. Facilities occupies over 80,000 square meters. We specialize in the developing and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves under continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, others. Meanwhile, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive test such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products with higher standards in this industry. We are dedicated to manufacturing elaborate products and strive to offer innovative solutions and focusing on social responsibility. We anticipate building a smooth cooperation with you.

TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.
 

ROJECT PICTURE

CERTIFICATE
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and others.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: Iraq, Russia, New Zealand, and many more.