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Helical Tubular Reactor (HTR)
Elevate your continuous flow chemistry and processing with our advanced Helical Tubular Reactor (HTR) technology. Engineered for superior performance in demanding applications, the HTR leverages its unique coiled geometry to deliver unmatched control, efficiency, and scalability.
Core Technology & Advantages:
Optimized Flow Dynamics: The helical coil design inherently promotes highly efficient radial mixing and approaches plug flow characteristics, ensuring precise control over reaction kinetics, residence time distribution (RTD), and product uniformity.
Enhanced Heat Transfer: The compact spiral configuration significantly increases the effective heat transfer area compared to straight tubing. This facilitates exceptional temperature control for highly exothermic or endothermic reactions, improving safety and product yield.
Superior Mass Transfer: The Dean vortices generated within the coiled tubes create intense, yet controlled, fluid mixing. This dramatically accelerates mass transfer rates between phases, ideal for reactions involving immiscible liquids, gases, or solids.
Inherently Scalable & Compact: The space-efficient helical design allows for substantial reactor volume within a minimal footprint. Scale-up or scale-out is achieved predictably by adjusting tube length, diameter, or coil configuration, maintaining consistent process performance from lab to production.
Reduced Fouling & Maintenance: Smooth, continuous internal surfaces and optimized flow profiles minimize stagnation zones and particle deposition, leading to reduced fouling potential and lower maintenance requirements.
Tailored to Your Process Needs:
Our Helical Tubular Reactors are not off-the-shelf solutions. We partner with you to design and fabricate HTR systems precisely configured for your specific chemistry and operational goals:
Custom Geometry: Optimized coil diameter, pitch, tube diameter, and overall length to achieve target residence times, mixing intensity, and heat transfer coefficients.
Material Compatibility: Fabricated in a wide range of corrosion-resistant alloys (e.g., Hastelloy, stainless steels) or specialized materials to withstand aggressive process fluids, temperatures, and pressures.
Integrated Temperature Control: Options for jacketed coils, direct immersion in thermal fluid baths, or integration with external heat exchangers for precise thermal management.
Modular Integration: Designed for seamless integration into existing continuous flow skids or as the core component of a new, fully automated production line. Easily accommodates in-line analytics and process control systems.
Application Focused: Ideal for continuous nitrations, polymerizations, hydrogenations, oxidations, precipitations, nanoparticle synthesis, and other processes requiring precise control, high heat/mass transfer, or handling viscous materials.
Unlock the Potential of Continuous Flow:
Experience the benefits of intensified processing - improved safety, higher quality, reduced waste, and lower operational costs - with a Helical Tubular Reactor engineered specifically for your success.
Contact us to discuss how a custom HTR solution can transform your process.
| YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
| Reactor | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
| Heat Exchanger | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
| Column | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
| Storage Tank | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
| Special Equipment | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
| Annual Output | 645 | 649 | 707 | 798 | 1001 | 1613 | 2042 |
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