High Pressure Reactor Carbon Steel Chemical Industry Pressure Vessel

• Customization: Available
• After-sales Service: Repairable Within The Warranty Period
• Warranty: 2 Years
• Model NO.: REA-HPR10
• Function: Reaction Pressure Vessel
• Application: Liquefied Gas
• Material: Carbon Steel
• Pressure: 10.0MPa≤p<100.0MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: High Pressure (10.0MPa≤p<100.0MPa)
• Condition: New
• Working Medium: Liquid/Gas
• Certificate: GB150 ISO ASME GOST
• Working Temperature: Customized on Request
• Maximum Pressure Limit: Customized on Request
• Shell Material: Carbon Steel
• Transport Package: Can Be Packaged According to Buyer′s Requirements
• Specification: 353kg
• Trademark: Customized on request
• Origin: Yangzhou
• Production Capacity: 500 Sets/Year

Product Description

The broad understanding of a reaction kettle is that a container with physical or chemical reactions can achieve the heating, evaporation, cooling, and low-speed mixing functions required by the process by designing the structure and configuring the parameters of the container. Reactors are widely used in fields such as petroleum, chemical, rubber, pesticides, dyes, pharmaceuticals, and food. They are pressure vessels used to complete processes such as vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc; Materials generally include carbon manganese steel, stainless steel, zirconium, nickel based (Hastelloy, Monel, Inconel) alloys, and other composite materials.

A high-pressure reactor refers to a type of reactor that operates under high pressure. According to the process requirements, there are two types of high-pressure vessels with and without agitators, with the former having the same structure as the mixing equipment. Its structural characteristics are: (1) The kettle body is a high-pressure cylinder with a thick shell. In order to resist high temperature and corrosion, stainless steel is commonly used, and carbon steel or low alloy steel is also used as the shell. Stainless steel is the inner layer material and can be directly made of composite plates or liners;
(2) Generally, there are no openings on the kettle body, and the connecting pipes, interfaces, and accessories are all located on the kettle cover;
(3) The top of the kettle is equipped with a safety relief device, such as a safety valve, bursting disc device, or a combination of both.

The reaction kettle is composed of the kettle body, kettle cover, jacket, agitator, transmission device, shaft seal device, support, etc. When the height to diameter ratio of the mixing device is large, multi-layer mixing blades can be used, and can also be selected according to user requirements. A jacket is installed outside the kettle wall, or a heat exchange surface is installed inside the vessel, or heat exchange can be carried out through external circulation. The support seat can be a support type or ear type support. Gear reducers should be used when the speed exceeds 160 revolutions. The number, specifications, or other requirements of openings can be designed and manufactured according to user requirements.

SCOPE OF WORK
Mechanical and Fabrication guarantee
Design including strength calculation (including erection condition) stress analysis and detail design based on applicable Codes, Local Regulation, Project Specifications and Standards
Thermal Design (Thermal Rating)
All technical certifications required for design work as per local regulations
Stability check (during transport, lifting and hydrostatic test) and loading data for base design
Structural analysis for main body and its support for operation load
Material procurement
Material Test and Certificates as per applicable Code and Specifications
Manufacturing
Post weld heat treatment as per code and specification
PMI (Positive Material Identification)
All NDEs as per Project Specification
Welding procedure qualification test
WPS & PQR
Welder performance test
Hydrostatic test at BlDDER shop as per Code & Local Regulations, Specifications.
Installation work for vessel internals supplied by Bidder
External surface preparation and painting as per Specification
Packing and marking as per project specifications
Preservation during transportation and storage (Including Seaworthy packing for oversea manufacturer)
Internal protection from moisture: N2 Charge
All activities to meet requirements of Data Sheets, Specifications, Codes and Standards, Local Regulations



 

1. Q:Are you a manufacturer or trading company? 
A:We are a manufacturer with over thirty years of experience in China.

2.Q:Can we visit your factory before placing orders? 
A: Sure, warmly welcome to our factory! 

3.Q:What's the information needed if I send one inquiry ? 
A : Please tell us the working conditions, mediums,temperature ,pressure,  equipment ' s material,size,quantity, and other special requests. 

4.Q:How does your factory do quality control? 
A: Quality is priority ,we make relevant strict testing before delivery. 
Our factory has already obtained ISO9001 quality and ISO 14001 
Environmental management system certificate.