The Flash Separation Tank is an essential engineered vessel designed to efficiently separate liquid and vapor phases following a rapid pressure reduction (flash) process. It serves as a critical unit operation in chemical, petrochemical, refining, and energy recovery systems, enabling precise phase disengagement while optimizing downstream process stability.
Key Functionality:
Liquid feedstock, typically at elevated temperature and pressure, is introduced into the vessel through a controlled inlet. An instantaneous pressure drop within the tank causes volatile components to vaporize ("flash"). Internal baffling, mist eliminators, and optimized geometry ensure thorough vapor-liquid disengagement:
Design & Operational Advantages:
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Robust Construction: Fabricated from industry-standard materials (carbon steel, stainless steel, alloys) to withstand process conditions and corrosion.
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Optimized Flow Dynamics: Engineered internals (e.g., inlet diverters, demister pads, vortex breakers) maximize separation efficiency and minimize entrainment.
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Operational Flexibility: Suitable for a wide range of pressures (vacuum to moderate) and temperatures.
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Safety Integration: Designed with pressure relief, level control, and instrumentation ports to ensure safe, automated operation.
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Low Maintenance: Simplified internal configuration reduces fouling risk and facilitates inspection.
Typical Applications:
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Recovery of volatile solvents or light ends from process streams
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Condensate flashing in steam systems or geothermal plants
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Pre-separation prior to distillation or compression
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Degassing of liquids in polymer or pharmaceutical production
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Waste heat recovery via low-pressure steam generation
Value Proposition:
Our Flash Separation Tanks deliver reliable, energy-efficient separation by harnessing fundamental thermodynamic principles. They enhance process sustainability through component recovery, reduce loading on downstream equipment, and ensure operational continuity in continuous or batch operations.
Customization:
Vessel orientation (vertical/horizontal), nozzle configurations, material selection, and internal components are tailored to specific process fluid properties, flow rates, and separation objectives.
PRODUCT DESCRIPTION
Material Innovation
• Electro-polished surface finish preventing catalytic buildup
• Customizable metallurgy options (Hastelloy, Tantalum, PFA-lined)
CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T
The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.
ANNUAL OUTPUT
YEAR |
2017 |
2018 |
2019 |
2020 |
2021 |
2022 |
2023 |
Reactor |
129 |
133 |
177 |
180 |
220 |
303 |
339 |
Heat Exchanger |
119 |
132 |
153 |
210 |
260 |
375 |
452 |
Column |
112 |
128 |
177 |
147 |
180 |
285 |
317 |
Storage Tank |
95 |
150 |
162 |
142 |
203 |
300 |
556 |
Special Equipment |
190 |
106 |
98 |
119 |
138 |
350 |
378 |
Annual Output |
645 |
649 |
707 |
798 |
1001 |
1613 |
2042 |
TYPICAL APPLICATION AREA
Chemical Industry Food Engineering
Bioengineering Field Pharmaceutical Field
COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, is conveniently situated in Yangzhou City, Jiangsu Province, just a four-hour drive from Shanghai Airport. Our expansive facility spans over 80,000 square meters and is staffed by nearly 300 dedicated professionals. We specialize in the development and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. Our commitment to excellence is reflected in our diverse product range.
For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves with continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, among others.
Simultaneously, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive testing such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products meet the highest standards of safety and reliability.
At Yangzhou Tongyang Chemical Equipment Co., Ltd., we are dedicated to excelling in the art of manufacturing products. Our commitment doesn't end there; we also strive to offer innovative solutions and unparalleled service, ensuring both industrial and societal advancements. We warmly anticipate building a fruitful collaboration with you, leading us all toward a brighter future.
TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.
CERTIFICATE
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, proudly based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide comprehensive details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and any additional special requests. This will enable us to tailor our services to your specific needs.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: We proudly ship our equipment globally to diverse destinations including Russia, Iraq, New Zealand, and many more.