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High-Pressure Reactor for Gasoline & Diesel & Crude Oil Extraction
Core Function: This High-Pressure Reactor is an engineered processing unit designed for modern crude oil refining facilities, specifically targeting the efficient extraction and conversion of valuable transportation fuels - primarily gasoline and diesel - from crude oil feedstocks.
Technology & Process: Operating under precisely controlled elevated pressure and temperature conditions, the reactor facilitates critical thermochemical conversion processes. It creates the necessary environment to break down complex hydrocarbon molecules present in crude oil (cracking) and/or to enhance fuel quality by removing impurities like sulfur and nitrogen (hydrotreating/hydrocracking). This stage is pivotal in transforming crude fractions into specification-compliant gasoline and diesel products.
Key Design & Operational Features:
Robust Pressure Vessel: Engineered and fabricated to the highest international standards (ASME, PED, etc.) for safe, reliable, and long-term operation under demanding high-pressure conditions.
Optimized Reaction Environment: Internals (such as catalyst beds, distribution trays, mixing systems) are designed to maximize contact efficiency between feedstock, hydrogen (if applicable), and catalyst, promoting targeted reactions for superior fuel yield and quality.
Advanced Material Selection: Utilizes specialized corrosion-resistant alloys suitable for handling aggressive process streams containing sulfur compounds, hydrogen, and high temperatures, ensuring longevity and integrity.
Precision Temperature & Pressure Control: Integrated systems allow for accurate and stable management of the critical reaction parameters throughout the operational cycle, crucial for consistent product output and process safety.
Enhanced Safety Systems: Incorporates comprehensive safety features including pressure relief devices, robust instrumentation, and control interlocks designed for process safety management.
Customer-Centric Advantage: Customization
Scalability: Available in a range of sizes and capacities to match specific refinery throughput requirements.
Process-Specific Design: Configurable for focused applications such as maximum diesel yield, high-octane gasoline production, or deep desulfurization, based on the client's product slate goals.
Material Optimization: Selection of vessel and internal materials can be tailored to the specific corrosivity of the intended feedstock and process conditions.
Integration: Designed for seamless integration within new refinery construction projects or as a critical upgrade component in existing refining trains.
Value Proposition: This High-Pressure Reactor represents a core technological solution for refiners aiming to efficiently and reliably convert crude oil into high-demand, high-quality gasoline and diesel fuels. Its robust construction, process flexibility, and customizability make it an essential asset for optimizing yield, meeting stringent fuel specifications, and enhancing overall refinery profitability.
YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Reactor | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
Heat Exchanger | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
Column | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
Storage Tank | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
Special Equipment | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
Annual Output | 645 | 649 | 707 | 798 | 1001 | 1613 | 2042 |