Stainless Steel Chemical Reactor for Epichlorohydrin/Propane Production
Our advanced Stainless Steel Chemical Reactor is engineered to deliver precision, durability, and adaptability for the production of epichlorohydrin and propane. Constructed from high-grade stainless steel (e.g., 316L), this reactor offers exceptional resistance to corrosion, high temperatures, and harsh chemical environments, ensuring long-term reliability in demanding industrial processes.
Key Features & Advantages
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Optimized Reaction Environment
Designed with a jacketed heating/cooling system for precise temperature regulation, the reactor supports exothermic and endothermic reactions critical for epichlorohydrin synthesis (e.g., dehydrochlorination of dichloropropanol) and propane processing. Its agitation system (variable-speed drives with customizable impeller designs) ensures homogeneous mixing of reactants, enhancing reaction efficiency and product consistency.
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Safety & Compliance
Built to meet international standards (e.g., ASME BPVC, CE-PED), the reactor incorporates explosion-proof components, pressure relief mechanisms, and leak-tight seals to mitigate risks associated with volatile reactants like propylene and chlorine. Its robust structure withstands high-pressure conditions, ensuring safe operation even in extreme environments.
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Customizable Configuration
Tailored to your process requirements, the reactor can be adapted with:
- Modular design for scalability (laboratory to industrial scales).
- Multi-port access for integrated sensors, feed lines, and analytical equipment.
- Material-specific enhancements (e.g., PTFE-lined interiors for corrosive applications).
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Sustainability Focus
Engineered to minimize energy consumption and waste, the reactor supports eco-friendly processes such as hydrogen peroxide-based epichlorohydrin production, reducing wastewater generation by up to 98% compared to traditional chlorohydrin routes. Its efficient heat transfer system also lowers operational costs.
Applications
- Epichlorohydrin Production: Ideal for both chlorohydrin and hydrogen peroxide (HP) processes, enabling high-purity yields while adhering to strict environmental standards.
- Propane Processing: Supports gas-phase reactions (e.g., dehydrogenation) with precise pressure and flow control.
Quality Assurance
Each reactor undergoes rigorous testing, including hydrostatic pressure checks and material integrity assessments, to ensure compliance with industry benchmarks. Optional certifications (e.g., ASME U, CE) are available to meet regional regulatory requirements.
Partner with Us for Custom Solutions
We collaborate closely with clients to design reactors that align with their unique process parameters, whether for pilot-scale trials or large-scale production. Our team provides comprehensive support, from initial engineering consultations to post-installation technical assistance.
Contact us today to explore how our Stainless Steel Chemical Reactor can optimize your epichlorohydrin and propane production processes, balancing performance, safety, and sustainability.
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