PRODUCT DESCRIPTION
Technical challenges
The project needs to achieve high-purity separation of light hydrocarbon components (such as isoprene, 1-pentene, and cyclopentene) to meet the needs of downstream new materials, pharmaceutical intermediates and other fields.
Technical difficulties include: Component separation accuracy: Light hydrocarbon components have similar boiling points, and traditional distillation has low efficiency and high energy consumption;
Equipment corrosion resistance: Some olefins are highly corrosive and require customized material solutions;
Safety and environmental protection: It must comply with the national "Petrochemical Enterprise Design Fire Protection Standard" and ultra-low emission requirements.
Solutions and core equipment Tongyang Chemical customized and developed the following key equipment for the project to ensure efficient, safe and environmentally friendly
Operation: Isopentadiene distillation tower: Adopting multi-stage fractionation design, equipped with high-efficiency fillers and tower internals, the separation purity is more than 99.5%;
The material is made of stainless steel-titanium composite plate, which improves corrosion resistance by 30% and extends the life of the equipment.
Pentene distillation tower: Integrated automatic control system (DCS/SIS), real-time adjustment of temperature and pressure parameters, energy consumption is reduced by 15%; Combined with heat pump distillation technology, waste heat is recovered for preheating feed to achieve energy recycling.
Cyclopentene distillation tower: Optimize the tower plate layout, reduce pressure drop loss, and increase the processing capacity by 20%; Equipped with tail gas recovery system, VOCs emissions are less than 10mg/m³, meeting the "Petrochemical Industry Pollutant Emission Standard" .
Project Achievements
Capacity increase: 500,000 tons of light hydrocarbon raw materials are processed annually, and the purity of isopentadiene, pentene, and cyclopentene products exceeds the industry standard;
Energy saving and consumption reduction: The comprehensive energy consumption is reduced by 18% compared with the traditional process, and about 12,000 tons of standard coal are saved annually;
Features and Benefits
High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality ensurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.
CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T
The preparation of materials
Austenitic stainless steel
Duplex stainless steel
Super austenitic stainless steel
Chrome molybdenum steel
Manganese molybdenum nickel
Titanium/Aluminium/Copper/Zirconium etc...
ANNUAL OUTPUT
| YEAR |
2017 |
2018 |
2019 |
2020 |
2021 |
2022 |
2023 |
| Reactor |
129 |
133 |
177 |
180 |
220 |
303 |
339 |
| Heat Exchanger |
119 |
132 |
153 |
210 |
260 |
375 |
452 |
| Column |
112 |
128 |
177 |
147 |
180 |
285 |
317 |
| Storage Tank |
95 |
150 |
162 |
142 |
203 |
300 |
556 |
| Special Equipment |
190 |
106 |
98 |
119 |
138 |
350 |
378 |
| Annual Output |
645 |
649 |
707 |
798 |
1001 |
1613 |
2042 |
TYPICAL APPLICATION AREA
COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, Jiangsu Province, China, just four-hour driving away from Shanghai Airport. Facilities occupies over 80,000 square meters. We specialize in the developing and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves under continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, others. Meanwhile, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive test such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products with higher standards in this industry. We are dedicated to manufacturing elaborate products and strive to offer innovative solutions and focusing on social responsibility. We anticipate building a smooth cooperation with you.
TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. Then, this full equipment will be shipped to the Shanghai port, ready for export across the seas.
ROJECT PICTURE
CERTIFICATE
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and others.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: Iraq, Russia, New Zealand, and many more.
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