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Customizable Stainless Steel Autoclave / Electric Crusher / Mixing Kettle / High-Pressure Reactor
This engineered system represents a versatile and robust platform for demanding chemical, pharmaceutical, materials synthesis, and specialty processing applications. Combining the critical functionalities of an autoclave, electric crusher, mixing kettle, and high-pressure reactor within a single, high-integrity stainless steel vessel, it delivers unparalleled process flexibility and integration.
Core Capabilities & Design:
High-Pressure Reaction Vessel (Autoclave/Reactor): Constructed from premium-grade stainless steel, the pressure-rated vessel is designed for safe and reliable operation under elevated pressures and temperatures. It facilitates controlled reactions, synthesis, polymerization, hydrothermal processing, or any application requiring a sealed, pressurized environment.
Integrated Electric Crusher/Mill: An internally mounted, electrically driven crushing or milling mechanism enables in-situ particle size reduction, disintegration of solids, or homogenization directly within the reaction chamber. This eliminates transfer steps, enhances efficiency, and ensures uniform mixing during processing.
High-Efficiency Mixing Kettle: Equipped with a powerful, variable-speed agitation system (options include anchor, turbine, or specialized impellers), the vessel ensures thorough blending, suspension, emulsification, and heat/mass transfer for viscous slurries, heterogeneous mixtures, or sensitive formulations.
Stainless Steel Construction: Fabricated from corrosion-resistant stainless steel alloys (e.g., 304, 316L, or higher grades upon request), the system ensures compatibility with a wide range of aggressive chemicals, solvents, and processes, promoting product purity, longevity, and ease of cleaning. Surfaces can be finished to specific standards (e.g., Ra) for critical applications.
Engineered for Customization:
We recognize that no two processes are identical. This system is designed from the ground up for extensive customization to meet your precise operational requirements:
Vessel Geometry & Capacity: Tailored dimensions (height/diameter ratio) and working volumes to optimize process dynamics for your specific material and reaction needs.
Pressure & Temperature Rating: Designed and certified to meet your required operating pressure and temperature envelope.
Agitation System: Selection of optimal agitator type, shaft design, seal technology (mechanical seal, magnetic drive), and motor power for your viscosity and mixing intensity demands.
Crushing/Milling Mechanism: Customization of the crusher/mill design (e.g., rotor/stator, blade geometry, milling media compatibility) and power to achieve your target particle size distribution and throughput.
Heating/Cooling Integration: Options for jacketed heating/cooling, internal coils, or external circulators to precisely control process temperature.
Ports & Instrumentation: Configurable ports for sensors (temperature, pressure, pH), sampling valves, gas/liquid addition lines, and sight glasses based on process monitoring and control needs.
Control & Automation: Scalable control systems from manual operation to fully automated PLC-based control with data logging capabilities.
Key Advantages:
Enhanced Process Integration: Combines multiple unit operations (reaction, crushing, mixing) into one vessel, reducing handling, contamination risk, and footprint.
Superior Material Integrity: Stainless steel construction ensures durability, corrosion resistance, and suitability for demanding or regulated environments (e.g., food, pharma precursors).
Operational Flexibility: Adaptable to a diverse range of processes and formulations through its multi-functional design.
Scalable & Tailored: Precisely configured to your capacity, process parameters, and operational goals.
Robust & Reliable: Engineered for safety and consistent performance under challenging conditions.
Value Proposition:
This customizable stainless steel integrated processing system provides a future-proof solution for complex reaction, size reduction, and mixing applications. Its adaptability, robust construction, and multi-functionality streamline processes, improve product quality, and offer significant operational advantages for pilot plant, R&D, and specialized production scale environments.
| YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
| Reactor | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
| Heat Exchanger | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
| Column | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
| Storage Tank | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
| Special Equipment | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
| Annual Output | 645 | 649 | 707 | 798 | 1001 | 1613 | 2042 |
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