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The Titanium Crystallization Box is a high-performance, corrosion-resistant system designed for the controlled crystallization of salts from high-temperature, saline-rich aqueous streams. Utilizing a precision cooling process within a compact and robust titanium structure, this unit efficiently transforms supersaturated brines into recoverable salt crystals - ideal for Zero Liquid Discharge (ZLD), chemical recovery, and brine concentration applications.
Targeted Solution Handling:Specifically engineered for concentrated saline waters (brines) with high total dissolved solids (TDS), including chlorides, sulfates, and other aggressive ions.
Controlled Cooling Crystallization:
Receives high-temperature feed solution.
Implements precise, multi-stage cooling zones to induce supersaturation.
Promotes controlled nucleation and growth of uniform salt crystals for easy separation.
Advanced Titanium Construction:
Fabricated from marine-grade titanium (e.g., Gr 2, Gr 7) for maximum durability.
Provides exceptional resistance to pitting, crevice corrosion, and erosion caused by hot, concentrated salts.
Eliminates metallic contamination, ensuring high-purity salt output.
Maintains structural integrity under thermal cycling and harsh chemical environments.
Unmatched Corrosion Resistance: Titanium construction guarantees decades of reliable service in corrosive brines where stainless steels fail.
Optimized Crystallization: Compact design enables efficient heat transfer and controlled crystal growth, maximizing yield and quality.
Product Purity: Prevents iron and other metal leaching, critical for high-value salt recovery or compliant disposal.
Reduced Maintenance & Lifecycle Cost: Extreme material durability minimizes downtime, repairs, and replacement expenses.
Compact & Modular Design: Ideal for space-constrained facilities or integration into existing processes.
Thermal Stability: Maintains performance integrity across operational temperature fluctuations.
Salt (NaCl, KCl, Na2SO4, etc.) crystallization and recovery from industrial process streams.
Zero Liquid Discharge (ZLD) systems: Final brine concentration and crystallization stage.
Treatment and volume reduction of high-TDS wastewater.
Concentration and by-product recovery in chemical manufacturing.
Handling of corrosive leachates or effluents in mining and metallurgy.
Shipboard brine management or compact on-site salt production.
This unit is the optimal solution for industries requiring reliable, maintenance-free crystallization of salts from aggressive, high-temperature brines. Its titanium core delivers unparalleled longevity and purity, while the efficient cooling crystallization process ensures optimal salt recovery rates. The robust "box" design offers a practical, space-saving footprint for demanding operational environments.
Ideal for: Harsh brine concentration, critical salt recovery processes, ZLD system integration, and applications demanding corrosion-proof performance in saline environments.
Request a customized solution: Contact us to configure the optimal Titanium Crystallization Box for your specific brine composition, capacity, and operational requirements.
Key Terminology Rationale:
Crystallization Box: Emphasizes the compact, potentially modular, and contained nature of the equipment.
High-Temperature Brines/Saline Waters: Clearly defines the feed condition (hot, salt-laden water).
Precision Cooling Crystallization: Highlights the controlled method for inducing crystal formation.
Induce Supersaturation / Controlled Nucleation & Growth: Scientifically accurate process descriptions.
Marine-Grade Titanium (Gr 2, Gr 7): Specifies common, highly corrosion-resistant titanium grades suitable for brines. "Marine-grade" reinforces corrosion resistance.
Unmatched/Exceptional Corrosion Resistance: Strongly states the primary material benefit.
Aggressive Ions (Chlorides, Sulfates): Identifies common corrosive components in brines.
Metallic Contamination / Product Purity: Critical benefit for many applications (food-grade salt, reagent recovery, environmental compliance).
Thermal Cycling: Indicates resilience to temperature changes.
Compact & Modular Design: Key differentiators from larger "tanks" or "crystallizers".
Zero Liquid Discharge (ZLD): Primary application driver.
High TDS (Total Dissolved Solids): Standard industry measure for salinity.
Lifecycle Cost / Reduced Maintenance: Important purchasing considerations.
Supersaturated Brines: Describes the process condition leading to crystallization.
YEAR | 2017 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Reactor | 129 | 133 | 177 | 180 | 220 | 303 | 339 |
Heat Exchanger | 119 | 132 | 153 | 210 | 260 | 375 | 452 |
Column | 112 | 128 | 177 | 147 | 180 | 285 | 317 |
Storage Tank | 95 | 150 | 162 | 142 | 203 | 300 | 556 |
Special Equipment | 190 | 106 | 98 | 119 | 138 | 350 | 378 |
Annual Output | 645 | 649 | 707 | 798 | 1001 | 1613 | 2042 |