Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment

Product Details
Customization: Available
After-sales Service: Warranty Period
Warranty: 2 Years
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  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
  • Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment

Basic Info.

Model NO.
CTCV901
Function
Storage Pressure Vessel
Application
Liquefied Gas
Material
Stainless Steel
Pressure
1.6MPa≤p<10.0MPa
Storage Medium
Moncombustible/Nontoxic
Pressure Level
Medium Pressure (1.6MPa≤p<10.0MPa)
Condition
New
Work Medium
Gas/Liquid
Certificate
GB150 ISO ASME GOST
Storage Area
Customized on Request
Maximum Pressure Limit
Customized on Request
Shell Material
Stainless Steel/Carbon Steel
Transport Package
Customized on Request
Specification
customized on request
Trademark
customized on request
Origin
Yangzhou
Production Capacity
600pieces/Year

Packaging & Delivery

Package Size
700.00cm * 40.00cm * 40.00cm
Package Gross Weight
5000.000kg

Product Description

Light hydrocarbon separation and deep processing production unit

Project background
The light hydrocarbon comprehensive utilization project invested and constructed by Nanjing Yangzi Yangba Olefin Co., Ltd. focuses on the efficient separation and deep processing of light hydrocarbon resources, aiming to improve the production capacity of high value-added chemicals. The project is located in Nanjing Jiangbei New Materials Science and Technology Park, with a total investment scale of one million tons of ethylene cracking unit, supporting core process units such as aromatics extraction, and comprehensively optimizing the industrial chain layout5.

Technical challenges
The project needs to achieve high-purity separation of light hydrocarbon components (such as isoprene, 1-pentene, and cyclopentene) to meet the needs of downstream new materials, pharmaceutical intermediates and other fields. Technical difficulties include:
Component separation accuracy: Light hydrocarbon components have similar boiling points, and traditional distillation has low efficiency and high energy consumption;
Equipment corrosion resistance: Some olefins are highly corrosive and require customized material solutions;
Safety and environmental protection: It must comply with the national "Petrochemical Enterprise Design Fire Protection Standard" and ultra-low emission requirements5.

Solutions and core equipment
Tongyang Chemical customized and developed the following key equipment for the project to ensure efficient, safe and environmentally friendly operation:
Isopentadiene distillation tower:
Adopting multi-stage fractionation design, equipped with high-efficiency fillers and tower internals, the separation purity is more than 99.5%;
The material is made of stainless steel-titanium composite plate, which improves corrosion resistance by 30% and extends the life of the equipment.
1-pentene distillation tower:
Integrated automatic control system (DCS/SIS), real-time adjustment of temperature and pressure parameters, energy consumption is reduced by 15%;
Combined with heat pump distillation technology, waste heat is recovered for preheating feed to achieve energy recycling.
Cyclopentene distillation tower:
Optimize the tower plate layout, reduce pressure drop loss, and increase the processing capacity by 20%;
Equipped with tail gas recovery system, VOCs emissions are less than 10mg/m³, meeting the "Petrochemical Industry Pollutant Emission Standard"

Project Achievements

Capacity increase: 500,000 tons of light hydrocarbon raw materials are processed annually, and the purity of isopentadiene, 1-pentene, and cyclopentene products exceeds the industry standard;
Energy saving and consumption reduction: The comprehensive energy consumption is reduced by 18% compared with the traditional process, and about 12,000 tons of standard coal are saved annually;
Environmental benefits: The exhaust gas is treated by SCR denitrification and TO furnace, and the nitrogen oxide emission is ≤252 tons/year. 100% of the wastewater is reused, achieving "zero external discharge"5.

Customer evaluation
"Tongyang Chemical's distillation tower equipment has excellent performance in separation efficiency and stability, providing the core guarantee for the efficient operation of the project. Its customized design and strict environmental protection standards are fully in line with our pursuit of green manufacturing." - Technical Director of Nanjing Yangzi Yangba Olefin Co., Ltd.

Case highlights
Technology leadership: Integrating automated control and energy-saving design, it has passed HAZOP/SIL certification and has a safety level of SIL3;
Full-cycle service: From design, manufacturing to installation and commissioning, it provides integrated solutions and shortens the construction period by 6 months;
Global certification: The equipment complies with international standards such as ASME and PED, and supports cross-border project cooperation.

 

Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
We can provide equipment and engineering design services for some small and medium-sized production lines.

Full-Project Mastery
From process design to commissioning, we control all stages with ls0 9001/14001/45001,PEDASME U/U2, and GOST-certified precision.

Supply Chain Service Integration
Integrated E+P Solutions, 50 engineers +80000 m² workshops deliver turnkey production lineswith optimized supply chain for SMEs.

Value-added Services
O2O online-offline integration, website synchronizes offline information, provides negotiationentry points, and extends business scenarios.

Industry Innovation
Helping enterprises reduce risks in high-risk industries and meet regulatory.



CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.

ANNUAL OUTPUT
YEAR 2017 2018 2019 2020 2021 2022 2023
Reactor 129 133 177 180 220 303 339
Heat Exchanger 119 132 153 210 260 375 452
Column 112 128 177 147 180 285 317
Storage Tank 95 150 162 142 203 300 556
Special Equipment 190 106 98 119 138 350 378
Annual Output 645 649 707 798 1001 1613 2042
TYPICAL APPLICATION AREA
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
                                        Chemical Industry                                                                                               Food Engineering
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment

                                        Bioengineering Field                                                                                        Pharmaceutical Field
COMPANY PROFILE
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, is conveniently situated in Yangzhou City, Jiangsu Province, just a four-hour drive from Shanghai Airport. Our expansive facility spans over 80,000 square meters and is staffed by nearly 300 dedicated professionals. We specialize in the development and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. Our commitment to excellence is reflected in our diverse product range.

For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves with continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, among others.

Simultaneously, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive testing such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products meet the highest standards of safety and reliability.

At Yangzhou Tongyang Chemical Equipment Co., Ltd., we are dedicated to excelling in the art of manufacturing products. Our commitment doesn't end there; we also strive to offer innovative solutions and unparalleled service, ensuring both industrial and societal advancements. We warmly anticipate building a fruitful collaboration with you, leading us all toward a brighter future.


TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production Equipment
CERTIFICATE
Customizable Engineering Design Light Hydrocarbon Separation and Deep Processing Production EquipmentFAQ

 

1. Q:Are you a manufacturer or trading company? 
A:We are a manufacturer with over thirty years of experience in China.

2.Q:Can we visit your factory before placing orders? 
A: Sure, warmly welcome to our factory! 

3.Q:What's the information needed if I send one inquiry ? 
A : Please tell us the working conditions, mediums,temperature ,pressure,  equipment ' s material,size,quantity, and other special requests. 

4.Q:How does your factory do quality control? 
A: Quality is priority ,we make relevant strict testing before delivery. 
Our factory has already obtained ASME, GOST, ISO9001 quality and ISO 14001 Environmental management system certificate.

 

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