The Flash Separator is an engineered separation solution designed to efficiently and reliably separate vapor and liquid phases following rapid pressure reduction. Ideal for diverse industries including oil & gas, petrochemicals, refining, and renewable energy, this system ensures operational integrity while maximizing resource recovery and process safety.
Core Functionality & Design Philosophy
At the heart of the Flash Separator lies a robust, vertically or horizontally oriented pressure vessel engineered to handle sudden phase changes. When a pressurized fluid stream undergoes controlled depressurization (flashing), the separator instantly captures liberated vapors and isolates residual liquids through an optimized internal configuration. Key design elements include:
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High-Efficiency Inlet Devices: Minimize turbulence and prevent liquid re-entrainment.
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Advanced Mist Extraction Systems: Remove fine droplets via specialized mesh pads or vane packs.
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Stabilized Liquid Surge Control: Ensure consistent liquid level management under variable flow.
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Corrosion-Resistant Construction: Fabricated from industry-grade materials for longevity.
Critical Applications & Value Proposition
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Upstream Oil & Gas
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Petrochemical & Refining
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Renewable Fuels & Chemicals
Operational Advantages
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Enhanced Process Safety: Mitigates risks of two-phase flow in pipelines and equipment.
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Resource Optimization: Maximizes recovery of saleable vapor products and reusable liquids.
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Operational Flexibility: Adapts to fluctuating flow rates and feed compositions.
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Reduced Downtime: Low-maintenance design with accessible internals for inspection.
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Environmental Compliance: Minimizes fugitive emissions via sealed designs.
Engineering Excellence
Our Flash Separators incorporate computational fluid dynamics (CFD)-optimized geometries to achieve superior separation efficiency across diverse operating envelopes. Units are custom-configured for your specific pressure-temperature envelope, fluid characteristics, and space constraints, ensuring seamless integration into brownfield or greenfield projects.
Commitment to Performance
Backed by rigorous ASME/PED compliance and industry-proven design standards, our systems deliver decades of trouble-free service. From conceptual design to post-installation support, we partner with clients to achieve peak process efficiency and operational excellence.
PRODUCT DESCRIPTION
Material Innovation
• Electro-polished surface finish preventing catalytic buildup
• Customizable metallurgy options (Hastelloy, Tantalum, PFA-lined)
CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T
The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.
ANNUAL OUTPUT
YEAR |
2017 |
2018 |
2019 |
2020 |
2021 |
2022 |
2023 |
Reactor |
129 |
133 |
177 |
180 |
220 |
303 |
339 |
Heat Exchanger |
119 |
132 |
153 |
210 |
260 |
375 |
452 |
Column |
112 |
128 |
177 |
147 |
180 |
285 |
317 |
Storage Tank |
95 |
150 |
162 |
142 |
203 |
300 |
556 |
Special Equipment |
190 |
106 |
98 |
119 |
138 |
350 |
378 |
Annual Output |
645 |
649 |
707 |
798 |
1001 |
1613 |
2042 |
TYPICAL APPLICATION AREA
Chemical Industry Food Engineering
Bioengineering Field Pharmaceutical Field
COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, is conveniently situated in Yangzhou City, Jiangsu Province, just a four-hour drive from Shanghai Airport. Our expansive facility spans over 80,000 square meters and is staffed by nearly 300 dedicated professionals. We specialize in the development and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. Our commitment to excellence is reflected in our diverse product range.
For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves with continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, among others.
Simultaneously, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive testing such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products meet the highest standards of safety and reliability.
At Yangzhou Tongyang Chemical Equipment Co., Ltd., we are dedicated to excelling in the art of manufacturing products. Our commitment doesn't end there; we also strive to offer innovative solutions and unparalleled service, ensuring both industrial and societal advancements. We warmly anticipate building a fruitful collaboration with you, leading us all toward a brighter future.
TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.
CERTIFICATE
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, proudly based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide comprehensive details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and any additional special requests. This will enable us to tailor our services to your specific needs.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: We proudly ship our equipment globally to diverse destinations including Russia, Iraq, New Zealand, and many more.