Customized High Pressure Reaction Automation Continuous Cooling Crystallizer Equipment ASME

• Customization: Available
• After-sales Service: Repairable Within The Warranty Period
• Warranty: 2 Years
• Function: Storage Pressure Vessel
• Application: Mixture
• Material: Stainless Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Working Medium: Gas/Liquid
• Certificate: GB150 ISO ASME GOST
• Storage Area: Customized on Request
• Maximum Pressure Limit: Customized on Request
• Transport Package: Steel Frame/Saddle/Box
• Specification: Customer Customization
• Trademark: TongYang
• Origin: China
• Production Capacity: 500pieces/Year

Product Description

Customized High-Pressure Reaction Automation Continuous Cooling Crystallizer Equipment

Designed for precision-driven industries requiring advanced crystallization solutions, our Customized High-Pressure Reaction Automation Continuous Cooling Crystallizer seamlessly integrates high-pressure reaction control with continuous cooling crystallization technology. This system is tailored for synthesizing ultra-pure crystalline products in pharmaceutical, specialty chemical, and advanced material manufacturing, offering unparalleled process flexibility and operational reliability.

Key Features:

• Synergistic Reaction-Crystallization: Combines in-situ chemical reactions with real-time crystallization, streamlining multi-step processes into a single closed-loop system for enhanced efficiency and reduced contamination risks.

• Dynamic Process Control: Advanced automation adjusts cooling rates and agitation parameters to maintain optimal supersaturation levels, ensuring consistent crystal morphology and particle size distribution.

• Anti-Fouling Design: Hydrodynamically optimized components and specialized coatings minimize scaling and material buildup, sustaining long-term heat transfer performance even with complex slurry compositions.

Certifications & Compliance:

• Meets international standards for high-pressure equipment and industrial automation systems

• Configurable to comply with pharmaceutical cGMP and hazardous environment safety requirements

Applications:

• Continuous production of active pharmaceutical ingredients (APIs)

• Synthesis of high-purity battery materials and semiconductor precursors

• Precision crystallization in high-pressure hydrogenation or oxidation processes

Operational Benefits:

• Process Intensification: Reduces equipment footprint and intermediate handling

• Scalable Design: Modular architecture supports capacity expansion

• Energy Efficiency: Recovers and reuses thermal energy from exothermic reactions

• Safety Focus: Explosion-proof configurations available for reactive chemistry

 

 PRODUCT DESCRIPTION

Material Innovation
• Electro-polished surface finish preventing catalytic buildup
• Customizable metallurgy options (Hastelloy, Tantalum, PFA-lined)
 

CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T

The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.

ANNUAL OUTPUT

YEAR	2017	2018	2019	2020	2021	2022	2023
Reactor	129	133	177	180	220	303	339
Heat Exchanger	119	132	153	210	260	375	452
Column	112	128	177	147	180	285	317
Storage Tank	95	150	162	142	203	300	556
Special Equipment	190	106	98	119	138	350	378
Annual Output	645	649	707	798	1001	1613	2042

TYPICAL APPLICATION AREA

                                  Chemical Industry                                                                                              Food Engineering

                                Bioengineering Field                                                                                              Pharmaceutical Field

COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, is conveniently situated in Yangzhou City, Jiangsu Province, just a four-hour drive from Shanghai Airport. Our expansive facility spans over 80,000 square meters and is staffed by nearly 300 dedicated professionals. We specialize in the development and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. Our commitment to excellence is reflected in our diverse product range.

For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves with continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, among others.

Simultaneously, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive testing such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products meet the highest standards of safety and reliability.

At Yangzhou Tongyang Chemical Equipment Co., Ltd., we are dedicated to excelling in the art of manufacturing products. Our commitment doesn't end there; we also strive to offer innovative solutions and unparalleled service, ensuring both industrial and societal advancements. We warmly anticipate building a fruitful collaboration with you, leading us all toward a brighter future.

TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.

CERTIFICATE

FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, proudly based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide comprehensive details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and any additional special requests. This will enable us to tailor our services to your specific needs.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: We proudly ship our equipment globally to diverse destinations including Russia, Iraq, New Zealand, and many more.