The Dry Vacuum Condensation Tank is a sophisticated piece of equipment designed to meet the demanding requirements of various industrial processes. It combines the functions of drying, vacuum - creating, and condensation, offering a comprehensive solution for separating and collecting condensable substances from gas streams.
1. Working Principle
1.1 Vacuum Creation
At the heart of the Dry Vacuum Condensation Tank is a powerful vacuum - generating system. This system reduces the pressure inside the tank, creating a low - pressure environment. By lowering the pressure, the boiling point of the substances in the gas stream is decreased. This enables efficient evaporation of condensable components even at relatively low temperatures, which is crucial for heat - sensitive materials.
1.2 Condensation
As the gas stream enters the tank under vacuum conditions, it comes into contact with a cooled surface. The cooling mechanism, which can be either a refrigerant - based system or a chilled water - based system, rapidly cools the gas. The drop in temperature causes the condensable substances in the gas to change from the gaseous state to the liquid state, forming droplets that collect on the cooled surface and then drain into the bottom of the tank.
1.3 Drying Function
The Dry Vacuum Condensation Tank also incorporates a drying function. After condensation, the remaining gas phase may still contain some moisture. Special desiccant materials or additional drying mechanisms are integrated into the tank to further remove moisture, ensuring that the final gas output is dry. This is particularly important in processes where moisture - free gases are required, such as in some chemical reactions or in the production of high - purity products.
2. Key Features
2.1 High - Efficiency Condensation
The design of the tank's internal structure, including the shape of the cooling surface and the gas - flow path, is optimized to maximize the contact between the gas and the cooled surface. This results in a high - efficiency condensation process, with a high condensation rate that can effectively separate a large amount of condensable substances from the gas stream in a short time.
2.2 Vacuum - Resistant Construction
The tank is constructed with high - quality materials that can withstand the low - pressure environment created by the vacuum system. The walls of the tank are thick and reinforced to prevent deformation or collapse under vacuum conditions, ensuring long - term reliable operation.
2.3 Precise Temperature Control
The cooling system of the Dry Vacuum Condensation Tank is equipped with advanced temperature control devices. This allows for precise adjustment of the cooling temperature, which is essential for different types of substances with varying condensation points. By accurately controlling the temperature, the tank can be adapted to different industrial applications.
2.4 Easy to Operate and Maintain
The equipment is designed with user - friendliness in mind. It features a simple control panel that allows operators to easily adjust parameters such as vacuum level, cooling temperature, and drying time. Additionally, the internal components are designed for easy access, making maintenance and cleaning tasks straightforward, thus reducing downtime and maintenance costs.
3. Applications
3.1 Chemical Industry
In the chemical industry, the Dry Vacuum Condensation Tank is widely used in processes such as distillation, where it helps to separate and recover valuable solvents from reaction mixtures. It can also be used in the production of polymers to remove volatile by - products.
3.2 Pharmaceutical Industry
For pharmaceutical manufacturing, this equipment is crucial for the production of drugs. It can be used to purify and concentrate active ingredients by removing solvents and moisture under vacuum conditions, ensuring the high purity and quality of pharmaceutical products.
3.3 Food and Beverage Industry
In the food and beverage industry, the Dry Vacuum Condensation Tank is used for processes such as the concentration of fruit juices. By operating under vacuum, the evaporation of water can occur at lower temperatures, preserving the flavor, color, and nutritional value of the food products.
4. Conclusion
The Dry Vacuum Condensation Tank is an essential piece of equipment in modern industrial processes. Its unique combination of drying, vacuum, and condensation functions, along with its high - performance features, makes it suitable for a wide range of applications across different industries. Whether it is for separating valuable substances, purifying products, or ensuring the quality of end - products, this tank provides a reliable and efficient solution.
SCOPE OF WORK
Mechanical and Fabrication guarantee
Design including strength calculation (including erection condition) stress analysis and detail design based on applicable Codes, Local Regulation, Project Specifications and Standards
Thermal Design (Thermal Rating)
All technical certifications required for design work as per local regulations
Stability check (during transport, lifting and hydrostatic test) and loading data for base design
Structural analysis for main body and its support for operation load
Material procurement
Material Test and Certificates as per applicable Code and Specifications
Manufacturing
Post weld heat treatment as per code and specification
PMI (Positive Material Identification)
All NDEs as per Project Specification
Welding procedure qualification test
WPS & PQR
Welder performance test
Hydrostatic test at BlDDER shop as per Code & Local Regulations, Specifications.
Installation work for vessel internals supplied by Bidder
External surface preparation and painting as per Specification
Packing and marking as per project specifications
Preservation during transportation and storage (Including Seaworthy packing for oversea manufacturer)
Internal protection from moisture: N2 Charge
All activities to meet requirements of Data Sheets, Specifications, Codes and Standards, Local Regulations
Certifications
1. Q:Are you a manufacturer or trading company?
A:We are a manufacturer with over thirty years of experience in China.
2.Q:Can we visit your factory before placing orders?
A: Sure, warmly welcome to our factory!
3.Q:What's the information needed if I send one inquiry ?
A : Please tell us the working conditions, mediums,temperature ,pressure, equipment ' s material,size,quantity, and other special requests.
4.Q:How does your factory do quality control?
A: Quality is priority ,we make relevant strict testing before delivery.
Our factory has already obtained ASME, GOST, ISO9001 quality and ISO 14001 Environmental management system certificate.
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