Solvent Dissolution Tower Product Introduction
The Solvent Dissolution Tower is a highly specialized and essential piece of equipment in numerous industrial processes, designed to achieve efficient separation and purification through the dissolution of substances in solvents.
Working Principle
At the heart of the Solvent Dissolution Tower's operation is the principle of differential solubility. When a mixture containing target substances is introduced into the tower along with a carefully selected solvent, the substances with higher solubility in the solvent dissolve preferentially. This dissolution process occurs as the mixture and solvent flow through the tower, often in a counter - current or co - current manner. As the dissolved substances move with the solvent, they are separated from the insoluble components, which can then be removed from the bottom or other outlets of the tower.
Structural Features
- Tower Body: Constructed from high - quality corrosion - resistant materials like stainless steel or advanced composite polymers. This ensures the tower can withstand the harsh chemical environment during the dissolution process, providing long - term durability and reliability.
- Internal Components: Equipped with various internals to enhance the dissolution and separation efficiency. These may include structured packings that increase the contact area between the mixture and the solvent, promoting faster dissolution. Additionally, baffles or trays are often installed to ensure proper flow distribution and prevent channeling, which could lead to inefficient separation.
- Inlet and Outlet Systems: Precise inlet designs are crucial to ensure the uniform distribution of the mixture and solvent into the tower. Multiple inlets may be used depending on the complexity of the process. The outlet systems are designed to collect the dissolved substances in the solvent and the separated insoluble components separately, enabling easy further processing.
Product Advantages
- High - Efficiency Separation: Capable of achieving a high degree of separation of target substances from mixtures, resulting in purified products with high purity levels. This is especially important in industries where product quality is of utmost importance.
- Cost - Effectiveness: By optimizing the dissolution process, the Solvent Dissolution Tower can reduce the consumption of solvents and energy, leading to significant cost savings over time. The long - lasting construction also reduces maintenance and replacement costs.
- Flexibility: It can be easily adjusted and customized to handle different types of mixtures, solvents, and separation requirements. Whether it's a small - scale laboratory application or a large - scale industrial production, the tower can be tailored to meet specific needs.
Applications
- Chemical Industry: Widely used in the production of various chemicals, such as the separation of reaction products from unreacted raw materials or the purification of chemical intermediates.
- Pharmaceutical Industry: Plays a vital role in the extraction and purification of active pharmaceutical ingredients. The high - efficiency separation provided by the tower ensures the production of high - quality drugs.
- Mining and Metallurgy: Used for the extraction of valuable metals from ores. The solvent dissolution process can selectively dissolve the target metals, separating them from the ore matrix.
- Food and Beverage Industry: Applied in the extraction of flavors, colors, and other valuable components from natural sources, contributing to the production of high - quality food and beverage products.
In conclusion, the Solvent Dissolution Tower is an indispensable tool for industries that require efficient separation and purification processes. Its advanced design, high - performance capabilities, and wide range of applications make it a preferred choice for modern industrial operations.
SCOPE OF WORK
Mechanical and Fabrication guarantee
Design including strength calculation (including erection condition) stress analysis and detail design based on applicable Codes, Local Regulation, Project Specifications and Standards
Thermal Design (Thermal Rating)
All technical certifications required for design work as per local regulations
Stability check (during transport, lifting and hydrostatic test) and loading data for base design
Structural analysis for main body and its support for operation load
Material procurement
Material Test and Certificates as per applicable Code and Specifications
Manufacturing
Post weld heat treatment as per code and specification
PMI (Positive Material Identification)
All NDEs as per Project Specification
Welding procedure qualification test
WPS & PQR
Welder performance test
Hydrostatic test at BlDDER shop as per Code & Local Regulations, Specifications.
Installation work for vessel internals supplied by Bidder
External surface preparation and painting as per Specification
Packing and marking as per project specifications
Preservation during transportation and storage (Including Seaworthy packing for oversea manufacturer)
Internal protection from moisture: N2 Charge
All activities to meet requirements of Data Sheets, Specifications, Codes and Standards, Local Regulations
1. Q:Are you a manufacturer or trading company?
A:We are a manufacturer with over thirty years of experience in China.
2.Q:Can we visit your factory before placing orders?
A: Sure, warmly welcome to our factory!
3.Q:What's the information needed if I send one inquiry ?
A : Please tell us the working conditions, mediums,temperature ,pressure, equipment ' s material,size,quantity, and other special requests.
4.Q:How does your factory do quality control?
A: Quality is priority ,we make relevant strict testing before delivery.
Our factory has already obtained ISO9001 quality and ISO 14001
Environmental management system certificate.
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