High-Performance A2 Level Settling Tank Separation Pressure Vessel Exhaust Treatment Tank for Slitter Exhaust Treatment

• Customization: Available
• After-sales Service: Repair During Warranty Period
• Warranty: 2 Years
• Model NO.: F2025018
• Function: Separation Pressure Vessel
• Application: Mixture
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Flammable/Toxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Design Pressure: 0.099MPa
• Certificate: ISO ASME
• Volume: 3.6 M³
• Working Medium: Gas
• Transport Package: by Saddle/Steel Frame/Box, Others
• Specification: Customer Customization
• Trademark: Customer Customization
• Origin: Yangzhou
• Production Capacity: 500pieces/Year

Product Description

PRODUCT DESCRIPTION
Settling Tank for Slitter Exhaust Treatment
The main purpose of the settling tank in treating the exhaust gas for the slicer is to remove the solid particles (such as metal shavings, dust, etc.) in the exhaust gas through the principle of gravity settling, and its specific applications and working characteristics are as follows:
1. Core use
Separation of particles: For the exhaust gas generated by the slicer (usually containing metal particles, silicon powder, plastic debris, etc.), the low-flow rate design of the settling box is utilized to make the heavier particles naturally settle to the bottom under the effect of gravity, so as to realize gas-solid separation.
Pre-treatment function: as the primary purification equipment, reduce the load of subsequent dust removal equipment (such as bag filter, cyclone separator, wet scrubber), to extend its service life.
2. Characteristics of applicable working medium
Media composition: Slicer exhaust usually contains:
Solid particles: metal (such as silicon, aluminum), non-metallic (such as resin, plastic) cutting debris.
It may contain traces of cutting fluid oil mist or coolant vapors (which need to be treated in combination with other equipment).
Temperature and flow rate: the temperature of the exhaust gas is generally room temperature to medium temperature (if high temperature need to consider the heat resistance of the material), the flow rate needs to be reduced to 0.3 ~ 1.5 m/s to enhance the settlement effect.
3. Design key parameters
Box size: Calculate the volume of settling area according to the particle size and Stokes' regulation to ensure sufficient residence time.
Internal structure:
Baffle or deflector: extends the airflow path and promotes particle collision and settling.
Dust collection hopper: conical bottom design for easy collection and regular cleaning of sediments.
Material selection: Carbon steel (common metal chips), stainless steel (corrosion-resistant demand) or anti-static material (flammable dust).
4. Industry application scenarios
Photovoltaic/semiconductor industry: silicon powder recycling for silicon ingot slicer.
Metal processing: aluminum, copper and other metal cutting chips collection.
Plastic Processing: Dust treatment of PET, ABS and other plastic slicing.
5. Advantages and disadvantages
Advantages: simple structure, low maintenance cost, no energy consumption, high temperature resistance.
Disadvantages: only for large particles, need to clean the dust regularly, may need to be combined with a high-efficiency dust collector to meet the emission standards.
6. Suggestions for supporting system
If the exhaust gas contains oil mist or ultra-fine particles, a cyclone separator, electrostatic precipitator or filtration system should be connected in series.
Explosion-proof design: If the particles are combustible (e.g. aluminum powder), it is necessary to install explosion-discharge plate or nitrogen protection.
Settling boxes play the role of "coarse filtration" in the treatment of slicer exhaust, and are a cost-effective primary solution, but need to be optimized according to the specific characteristics of the particles (density, particle size distribution) and environmental requirements, or a combination of other purification technologies.

Features and Benefits
High-Quality Construction: Fabricated from the finest premium-grade materials, this vessel is engineered to endure extreme operational conditions while preserving its structural integrity, offering reliability and longevity in even the toughest environments.
Precision Engineering: Expertly designed to manage both positive and negative pressure scenarios, making it the perfect choice for a diverse array of industrial applications, ensuring versatile and adaptable usage.
Rigorous Testing: 100% X-ray testing to ensure our products meet international standards, delivering leak-free performance and offering quality ensurance.
Strong adaptability: Engineered to be applicable to a diverse range of materials and working conditions, showcasing versatility and efficiency across various operational environments.
 

Name	Settling Tank for Slitter Exhaust Treatment
Material	Carbon steel
Volumn	3.6m³
Weight	960kg

CUSTOMIZATION
Max Dia 1000mm, Max Lifting Weight 100T

The preparation of materials
Austenitic stainless steel: 304/304L/316/316L/317/310/310S/323 - Renowned for its superb corrosion resistance, making it an ideal choice for demanding applications.
Duplex stainless steel: S31803/S32205/S32304/S32507/SUS329J4L - Offers enhanced strength combined with excellent corrosion resistance, perfect for tough conditions.
Super austenitic stainless steel:
S3254/N08904/N08367 - Known for exceptional resistance to corrosion and durability, making it suitable for extreme environments.
Chrome molybdenum steel:
1CR-0.5Mo/1.25CR-0.5Mo/2.25Cr-0.5Mo - Provides robust performance in high-temperature applications, delivering strength and reliability.
Manganese molybdenum nickel:
SA302Gr.C/D / SA533Gr.B/C/D - Combines the attributes of strength and toughness, ideal for pressure vessel applications.
Titanium/Aluminium/Copper/Zirconium etc... - Offers unique properties for special applications where high resistance to specific conditions is required.

ANNUAL OUTPUT

YEAR	2017	2018	2019	2020	2021	2022	2023
Reactor	129	133	177	180	220	303	339
Heat Exchanger	119	132	153	210	260	375	452
Column	112	128	177	147	180	285	317
Storage Tank	95	150	162	142	203	300	556
Special Equipment	190	106	98	119	138	350	378
Annual Output	645	649	707	798	1001	1613	2042

TYPICAL APPLICATION AREA

COMPANY PROFILE
ABOUT US
Yangzhou TongYang Chemical Equipment Co., Ltd., established in 2000, Jiangsu Province, China, just four-hour driving away from Shanghai Airport. Facilities occupies over 80,000 square meters. We specialize in the developing and manufacturing of sophisticated chemical machinery and equipment, catering to diverse industries such as pharmaceuticals, chemicals, and petrochemical engineering. For over three decades, TongYang has steadfastly adhered to our guiding principles: 'Serve customers with professional work; improve ourselves under continuous innovation; contribute to society in good faith.' Our product portfolio encompasses columns, continuous evaporative crystallizers, BM series thin film evaporators, hydrogenation reactors, tube exchangers, spiral plate heat exchangers, vacuum reduced pressure thickeners, inorganic pervaporation membrane devices, and three-in-one filter washing machines, others. Meanwhile, TongYang is committed to rigorous internal quality control and high-volume production standards. We proudly hold certifications including ISO 9001/14001/45001, ASME U1 U2, GOST, TRCU, EAC, as well as special equipment production licenses and radiation safety licenses. Moreover, we are equipped with cutting-edge labs for comprehensive test such as Radiographic Tests, Hydrostatic Tests, and Magnetic Particle Tests, ensuring our products with higher standards in this industry. We are dedicated to manufacturing elaborate products and strive to offer innovative solutions and focusing on social responsibility. We anticipate building a smooth cooperation with you.

TRANSPORTATION
Given the substantial dimensions of our pressure vessels, which often exceed 20,000mm (787") x 3500mm (137") x 3500mm (137") or weigh more than 40T, transportation by truck is impractical. To overcome this, we partner with a nearby port. Initially, we transport the segmented devices via truck to the port. There, we expertly weld the pieces together, forming a complete unit. This full equipment is then shipped to the Shanghai port, ready for export across the seas.
 

ROJECT PICTURE

CERTIFICATE
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are a well-established manufacturer with over three decades of industry expertise, based in China.
2. Q: What's the information needed if I send one inquiry?
A: Kindly provide details such as working conditions, types of mediums, temperature, pressure, equipment material, dimensions, quantities, and others.
3. Q: How does your factory do quality control?
A: Quality reigns supreme at our facility. We conduct thorough and rigorous testing procedures before dispatching any product, ensuring top-notch quality and reliability.
4. Q: Which countries you can ship the equipment to?
A: Iraq, Russia, New Zealand, and many more.